Horizontal Coil Wrapping Machine
A Horizontal Coil Wrapping Machine is a high-performance industrial packaging machine specially designed for wrapping coil-shaped products such as steel coils, aluminum coils, copper coils, wire coils, hose coils, cable rolls, and strip coils in a horizontal position. The machine uses an orbital or eye-through wrapping system where the wrapping ring rotates through the center of the coil, providing uniform, tight, and secure packaging for protection against moisture, dust, scratches, corrosion, and transportation damage.
The machine operates by placing the coil horizontally on powered support rollers or conveyor systems. During operation, the wrapping ring rotates at high speed while the coil slowly rotates, allowing stretch film, VCI film, paper, or woven material to wrap evenly around the entire circumference of the coil. The adjustable overlap and tension control system ensures excellent packaging quality with reduced material consumption and improved operational efficiency.
Horizontal coil wrapping machines are widely used in steel processing plants, wire and cable industries, metal manufacturing units, automotive industries, pipe manufacturing, and export packaging applications where reliable and high-speed coil protection is required.
Key Features
- Heavy-duty horizontal orbital wrapping structure
- Eye-through wrapping technology for complete coil coverage
- PLC-based automatic or semi-automatic operation
- Adjustable wrapping overlap and film tension
- Variable frequency drive for smooth speed control
- Automatic film cutting and clamping system
- Conveyor or roller-based coil handling system
- Compatible with stretch film, VCI film, paper, and woven tape
- Soft start and soft stop mechanism
- Stable vibration-free operation
- Emergency stop and safety interlock system
- Low maintenance and energy-efficient design
Applications
- Steel slit coils
- Aluminum and copper coils
- Wire and cable coils
- Hose and pipe coils
- Tire and rubber coils
- Industrial ring-shaped products
Technical Specifications
| Parameter |
Specification |
| Machine Type |
Horizontal Coil Wrapping Machine |
| Coil Outer Diameter (OD) |
300 mm 2200 mm |
| Coil Inner Diameter (ID) |
300 mm 850 mm |
| Coil Width |
100 mm 1200 mm |
| Coil Weight Capacity |
50 kg 5000 kg |
| Wrapping Material |
LLDPE Stretch Film / VCI Film / Paper / Woven Tape |
| Film Width |
250 mm 500 mm |
| Film Thickness |
15 50 Micron |
| Ring Rotation Speed |
15 35 RPM |
| Wrapping Speed |
15 35 Coils per Hour |
| Film Pre-Stretch Ratio |
Up to 300% |
| Overlap Range |
20% 90% Adjustable |
| Control System |
PLC with Touchscreen HMI |
| Power Supply |
380V 415V, 3 Phase, 50/60 Hz |
| Power Consumption |
2 kW 12 kW |
| Drive System |
AC Motor with VFD Control |
| Conveyor System |
Roller / Conveyor Integrated |
| Safety Features |
Emergency Stop, Safety Guards, Interlock Protection |
| Operation Mode |
Semi-Automatic / Fully Automatic |
Advantages
- Provides complete and uniform coil protection
- Reduces manual labor and packaging time
- Prevents moisture, rust, dust, and surface damage
- Improves packaging consistency and appearance
- Minimizes packaging material wastage
- Suitable for heavy-duty industrial applications
- Enhances transportation and export safety
- Increases packaging productivity and operational efficiency
Horizontal Coil Wrapping Machines are ideal for industries requiring fast, reliable, and professional packaging solutions for heavy and large-diameter coils while ensuring superior product protection and long-term storage safety.